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Inside the SOFT LIGHT Factory: LED Lighting Manufacturing in Zhuhai & Huizhou

SOFT LIGHT lamps are built in the group's own factories in Guangdong — two production bases, one manufacturing chain. Tooling, metal forming, laser welding, injection moulding, SMT electronics, assembly, burn-in testing and packing all happen under one quality system, which is why we can hold quality stable, quote realistically and keep lead times short for OEM and private-label programmes.

The factory at a glance

The facts buyers check first when qualifying a lighting manufacturer.

ItemDetail
Manufacturing since1996 — Hancon group, parent of the SOFT LIGHT overseas brand
Production bases2 — Zhuhai (Doumen district) and Huizhou (Xiaojinkou), Guangdong, China
In-house processesTool & mould making · precision metal forming · automated laser welding · injection moulding with spraying and baking · automated SMT · assembly · burn-in testing
Assembly capacity30+ semi-automated luminaire assembly lines
LED strip linesFully automated production of high-voltage, low-voltage and S-shaped LED strip
Quality systemISO 9001 (SGS-certified), ISO 14001, ISO 45001, ISO 50001
Market standardsEngineered for UL, VDE/TÜV, PSE, BSI, SEMKO, SAA and CCC destination-market requirements
Warranty5 years on indoor luminaires; up to 7 years per project specification
ShippingSouth China ports — Shenzhen / Guangzhou (FOB standard, consolidation on request)
Audits & visitsBuyer audits and third-party inspections welcome by appointment at either base
Site area, headcount, monthly outputStated with the quotation pack — audited figures shared on request rather than estimated here

Two production bases

One group, two sites in the Pearl River Delta — close to component suppliers and to the ports your containers leave from.

SOFT LIGHT / Hancon factory building in Zhuhai, Guangdong

Zhuhai base — main site

No. 2, FuShan 8th Road, QianWu Town, DouMen District, Zhuhai, Guangdong 519175. The main manufacturing site: assembly lines, SMT electronics, the testing laboratory and the finished-goods warehouse. Also the registered address of Zhuhai Soft Light Illumination Technology Co., Ltd.

Aerial view of the industrial park hosting the SOFT LIGHT production base

Huizhou base — volume capacity

No. 206, Jinyuan Industrial Area, Xiaojinkou Town, Huizhou, Guangdong. The group's second production base, adding capacity for volume and repeat programmes so that seasonal peaks do not push your order behind someone else's.

From raw material to packed carton

Eight stages, all inside our own factories — real production photographs, not renders.

Die-cast aluminium parts produced at the SOFT LIGHT factory

Tool & mould making

Tooling and moulds are designed and built in-house, so design changes and new housings do not wait on an outside toolroom.

Precision metal stamping at the SOFT LIGHT factory

Precision metal forming

Stamping, bending and CNC machining turn sheet and extruded metal into housings, brackets and heat sinks.

Automated laser welding of lamp components

Automated laser welding

Automated laser welding gives consistent seam quality on metal arms, shades and structural parts.

Injection moulding of lamp housings

Injection & surface finishing

Plastic housings are injection moulded, then sprayed and baked for the finish you specify.

Reflow soldering on the SMT line

SMT electronics

Automated SMT placement and reflow soldering assemble LED boards and driver electronics on our own lines.

Semi-automated luminaire assembly line

Assembly

More than 30 semi-automated assembly lines build indoor and outdoor luminaires, including the table and bedside lamp programmes.

Burn-in test racks for finished lamps

Burn-in & laboratory

Finished lamps run on burn-in racks and pass electrical and photometric checks in the in-house laboratory.

Finished-goods warehouse ready for dispatch

Packing & dispatch

Retail or project packing to your artwork and carton specification, staged in the finished-goods warehouse until dispatch.

Equipment and lines

A closer look at the plant: CNC machining, laser processing, SMT placement, assembly, testing and dispatch.

CNC machining of lighting components — SOFT LIGHTAutomated laser processing of metal parts — SOFT LIGHTSMT electronics line assembling LED boards — SOFT LIGHTSMT production line in operation — SOFT LIGHTAssembly lines building finished luminaires — SOFT LIGHTIn-house testing laboratory — SOFT LIGHTSpecification review with the engineering team — SOFT LIGHTAerial view of the factory campus — SOFT LIGHT
Assembly and quality control at the SOFT LIGHT factory in Zhuhai

Quality control

Quality is built into the chain rather than inspected in at the end. Incoming materials are checked, SMT and assembly lines run in-process controls, finished lamps pass burn-in and laboratory checks, and every batch is compared against the approved golden sample before packing. The inspection protocol and AQL level are agreed with your order, and dated production photos or a final QC report can be sent before shipment.

The group's operations are certified to four ISO management systems. The certificates are issued to the group's manufacturing entity (Hancon) — we share the original documents and the entity statement with your quotation pack. View the certificates →

ISO 9001 certificateISO 14001 certificateISO 45001 certificateISO 50001 certificate

Capacity, samples & lead times

What the factory can turn around, and how long it takes — the same figures we quote, confirmed in writing per order.

ItemTypicalWhat moves it
Catalogue sample5–10 days to dispatchFinish availability; sample cost credited against the first production order
OEM sample (your finish & packaging)2–3 weeksShade and material sourcing, artwork approval for colour boxes
Production lead time30–45 days after order confirmation and depositQuantity, finish coverage, peak season
MOQPer model and finish — confirmed on requestPlatform vs custom build, colour-box tooling, finish mix per carton
Repeat programmesScheduled rolling ordersHotel and retail rollouts planned against a call-off schedule

See the full OEM & ODM programme →

Visit the factory

Qualified buyers, brand owners and third-party auditors are welcome at either base. A typical visit walks the tooling and mould workshop, metal forming and laser welding, the SMT line, assembly, the burn-in racks and laboratory, and the finished-goods warehouse — followed by a specification review with the engineering team.

We can arrange collection from Zhuhai Jinwan, Guangzhou Baiyun or Shenzhen Bao'an airport. If travel is not practical, we run a live video walk-through of the lines and can send dated production photos with each shipment.

Book a factory visit Chat on WhatsApp

Buyer meeting with the SOFT LIGHT engineering and sales team

Factory questions buyers ask

Where are the SOFT LIGHT factories located?

Two production bases in Guangdong, China: Zhuhai (No. 2, FuShan 8th Road, QianWu Town, DouMen District, 519175) and Huizhou (No. 206, Jinyuan Industrial Area, Xiaojinkou Town). Finished goods ship from South China ports, Shenzhen or Guangzhou.

Who manufactures SOFT LIGHT lamps?

SOFT LIGHT is the overseas sales brand of the Hancon group, which has manufactured lighting since 1996. Luminaires are produced in the group's own Zhuhai and Huizhou factories on an in-house manufacturing chain, not brokered between subcontractors.

What does the factory do in-house?

Tool and mould making, precision metal forming, automated laser welding, injection moulding with surface spraying and baking, automated SMT electronics, more than 30 semi-automated assembly lines, fully automated high-voltage / low-voltage / S-shaped LED strip production, plus burn-in testing and an in-house laboratory.

What quality system and certificates does the factory hold?

Manufacturing operations are certified to ISO 9001 (quality, SGS-certified), ISO 14001 (environment), ISO 45001 (occupational health and safety) and ISO 50001 (energy management). Products are engineered for destination-market standards including UL, VDE/TÜV, PSE, BSI, SEMKO, SAA and CCC.

Can I visit or audit the factory before ordering?

Yes. Buyer quality audits and third-party inspections are welcome at either base by appointment, and we can arrange collection from Zhuhai Jinwan, Guangzhou Baiyun or Shenzhen Bao'an airport. If you cannot travel, we run a live video walk-through of the lines and QC stations.

What is the typical lead time and MOQ?

Catalogue samples dispatch in 5–10 days, OEM samples with your finish and packaging in 2–3 weeks, and mass production 30–45 days after order confirmation and deposit. MOQ is confirmed per model and finish with the quotation.

Can I see production and QC evidence during my order?

Yes. We can share dated photos or a video walk-through of the lines, the in-process inspection records and a final QC report before shipment; the inspection protocol and AQL level are agreed with each order.

See the line before you commit

Ask for a video walk-through, the certificate pack or a quotation — we answer within 24 hours.

Request a factory tour